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Toneloc Assembly Guide

Safety Precautions, Warranty, and Disclaimer Improper soldering and handling of electricity can cause serious injury and damage to your property. Read and understand the instructions below before beginning your project. Follow the instructions, build carefully, and use the appropriate tools. Build at your own risk. DIY Recording Equipment, LLC is not responsible for any damage or injury resulting from the assembly or use of your kit. You are the manufacturer of your kit. It is your responsibility to turn this group of parts into a working piece of recording equipment. DIY Recording Equipment, LLC does not guarantee the success of your project and disclaims any Implied Warranty of Merchantability. Please visit the support forum for assembly support.
Damaged or Missing Parts All kits and parts are checked before being shipped to you. If something arrives damaged or if your kit is missing a part, please open a support ticket to inquire about a replacement. Missing parts will be replaced at our expense. Damaged parts should be returned for verification. If the part shows signs of use beyond what was necessary to determine that it was damaged, DIY Recording Equipment, LLC reserves the right not to replace the part.

Welcome to the Toneloc Assembly Guide

Thank you for purchasing a Toneloc Level-Loc Compressor Colour!

If this is your first DIY project ever, we recommend reading our Getting Started Guide.

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Table of Contents

Required Tools

You'll need the tools below to complete this build.

Soldering Iron
We recommend an adjustable-temperature station, such as the $40 Weller WLC100.

Solder
You can use 60/40 "leaded" solder or lead-free. We recommend 60/40 because it flows better and is easier for beginners to use.

Wire Cutters
You'll need a pair of good "snips" for cutting of the excess leads after soldering.

Optional Tools

These tools aren't strictly necessary but can make your build a bit easier.

Multi-Meter
If you find the color bands on resistors a bit hard to read, you can use a meter to sort them with absolute confidence.

Desoldering Pump
If you accidentally solder something in the wrong place, a desoldering pump can save the day.

0. Resistor Calculator

Type in the value of the resistor you need and this tool will show you the corresponding color code.

Sort Components

Open your kit and sort the parts. You can either use the chart below or the handy Component Sorting Sheet (PDF).

Designator	Value	Description
C1	.1uF	Film
C13	2.2uf	Electrolytic
C15,C17	.1uf	Ceramic
C16	100pf	Ceramic
C18,C19,C21	100uf	Electrolytic
C2	10nf	Film
C3,C6,C10,C11,C12	4.7uf	Electrolytic
C4,C7	10uf	Electrolytic
C5	1nf	Film
C8,C14,C20	47uf	Electrolytic
C9	680pf	Ceramic
Q1	2N5458	Transistor
Q2-Q5	2N5088BU	Transistor
Q6, Q7	PN2907A-AP	Transistor
R1,R32	8.8k	Resistor
R2,R11	680	Resistor
R3,R22	4.7k	Resistor
R4,R12	33k	Resistor
R5	330k	Resistor
R6	120k	Resistor
R8	22k	Resistor
R10	220k	Resistor
R13	2.7meg	Resistor
R14,R29	100k	Resistor
R15,R18	10k	Resistor
R16	470k	Resistor
R17	180k	Resistor
R19	3.3k	Resistor
R21,R23	39	Resistor
R24,R26,R38	47k	Resistor
R25	2.2k	Resistor
R28	9.1k	Resistor
R30	1k	Resistor
R31	1.2k	Resistor
R35,R36	100	Resistor
R37	330	Resistor
R39	2.2M	Resistor
R40	4.7M	Resistor
R7,R9,R20,R27,R33,R34	1meg	Resistor

Populate Connectors

Solder IC Socket

Open bag one and find the 8-pin IC (integrated circuit) socket. Place the socket in the IC location on the PCB. Make sure to align the semi-circular notch on the socket with the notch on the PCB silk screen.

Flip the PCB over while holding the socket in place. Then solder the socket to the PCB.

Solder Header

Place the 8-pin header through the bottom of the PCB so that the long, gold pins are pointing away from the PCB. These are the pins that will mate with the Colour Palette. Solder the header to the PCB.

Set aside the plastic standoffs until the end of the assembly process and move on to bag 2.

Populate Resistors

Since the Toneloc contains a whopping 40 resistors, we recommend populating them one bag at a time. The next several steps outline the process of populating a bag of resistors, which should be repeated for each bag.

Identify Resistors

Resistors can be identified either with a multi-meter as shown or by their color-coded bands. Since the resistors in each bag share the same multiplier (1x, 10x, etc.), it's easy to identify the resistors by the first two color bands.

See this handy chart for identifying resistors via their color codes: Resistor Color Code Chart

Bend Resistor Leads

All of the resistors in the Toneloc mount vertically. To prepare them for insertion, bend one lead of each resistor 180 degrees so it's flush against the body.

Place Resistors

Place each resistor according to its value and part number. There are diagrams below showing the exact placement of the resistors in each bag.

Alternate the orientation of resistors that are next to each other. This reduces the potential for shorts between resistors.

Bend Resistor Leads Against PCB

After placing the resistors, bend their leads agains the bottom of the PCB. This will hold them in place when we turn the board over for soldering.

Solder Resistors

Solder the resistors to the PCB. Observe good soldering technique: heat the pad and lead for 2-3 seconds, apply a small bit of solder, and continue to heat the pad for another 2-3 seconds. Allow each solder joint 10 seconds to cool before moving on to the next one. The finished joints should be shiny and should have just enough solder to cover the pad entirely.

Trim Resistor Leads

Clip the excess leads with wire cutters. Clip as close as possible to the solder joint without clipping the joints themselves.

Populate Bag 2

Populate Bag 3

Populate Bag 4

Populate Bag 5

Populate Bag 6

Populate Remaining Components

Populate Bag 7

Populate the transistors and integrated circuit, taking care to place them in the correct locations and direction. If any of the transistors are swapped or inserted backwards, there will be smoke!

The orientation of the transistors is indicated by their shape on the PCB. The orientation of the IC is marked by a small notch on the PCB and the IC socket.

Populate Bag 8

Populate the small capacitors. All of these capacitors are non-polarized, so they can be inserted in either orientation.

Populate Bag 9

Populate the large capacitors. Despite being electrolytic (which are usually polarized), all of these are also non-polarized. You can disregard the "+" markings on the PCB.

Insert Standoffs

Snap the standoffs into the PCB so that they protrude outward on the same side as the 8-pin connector. The side with a rigid edge is the side you insert into the PCB.

Final Checks

Before you wrap up, check the following things:

IC orientation: Does the dot/notch on the IC align with the notches on the socket and PCB?
Transistor orientation: Does the shape of the transistor match the outline on the PCB?
Resistors: Do all of the resistor positions correspond the chart and/or sorting sheet?
Soldering: Is every solder joint shiny and clean? If one is cloudy or misshapen, try reheating it for 8 seconds and adding a tiny bit more solder.
Trimming: Are all of the excess leads trimmed down as close to the joint as possible?

All good? Congrats on finishing your build! Have a question or problem? Drop us a line.